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Precision Ammunition & Bullet Components

CaskDefence is a premier manufacturer of high-precision ammunition components for small arms (e.g., 5.56mm, 7.62mm, 9mm, .50 BMG) and large caliber artillery systems (155mm, 122mm). Our products, often produced using CaskDefence's own Component Making Machines, are engineered to meet stringent NATO, MIL-SPEC, SAAMI, and CIP quality standards, ensuring unparalleled reliability, consistency, and superior terminal performance in the field for diverse operational needs, from training ranges to active combat zones.

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Versatile Applications for Defense & Security Forces

CaskDefence ammunition components are foundational to the reliable performance of a wide array of ammunition types used by military, law enforcement, and security organizations worldwide. Our commitment to precision ensures these components meet the demands of various operational scenarios.

Military Small Arms Ammunition

Our components (casings, primers, cores, jackets) are used to manufacture standard ball ammunition for rifles and machine guns (e.g., 5.56mm M193/M855, 7.62mm M80), armor-piercing (AP) rounds (e.g., M855A1, M993), tracer rounds, and specialized sniper ammunition. Performance is critical for infantry engagements, vehicle-mounted weapons, and special operations in diverse environments from arctic cold to desert heat.

Law Enforcement & Security Ammunition

Components for manufacturing handgun ammunition (e.g., 9mm, .40 S&W, .45 ACP) used for duty, training, and tactical operations. This includes frangible rounds for reduced ricochet in training or CQB, and hollow-point projectiles for controlled expansion. Reliability is paramount for officer safety and mission success in urban environments or critical infrastructure protection.

Artillery Systems Ammunition

Precision-forged projectile bodies, fuze components, and rotating bands for 155mm (e.g., M107 HE, M795 HE) and 122mm artillery systems. Essential for providing indirect fire support, area denial, and counter-battery fire in conventional warfare scenarios. Components must withstand extreme launch pressures and maintain aerodynamic stability for long-range accuracy in varied terrain and weather.

National Arsenal & OEM Manufacturing

Supplying components to national arsenals and Original Equipment Manufacturers (OEMs) globally, supporting their sovereign ammunition production capabilities. This ensures consistent quality and adherence to specific national or NATO/MIL-SPEC standards. CaskDefence Component Making Machines are often part of these turnkey solutions.

Specialized Defense Applications

Components for less-lethal ammunition, breaching rounds, and specialized effectors for unmanned systems. The adaptability of our manufacturing processes allows for custom component design for unique defense requirements, often developed in collaboration with our Special Design Unit.

Training & Simulation Ammunition

Manufacturing components for cost-effective training ammunition, including blank rounds and rounds with reduced hazard (e.g., frangible projectiles). Consistency in training ammunition components ensures realistic weapon function and safety on the range, critical for maintaining operator proficiency across different weapon systems.

Detailed Photorealistic Macro Shot of CaskDefence Bullet and Ammunition Components
Precision-manufactured bullet components by CaskDefence, including casings and various projectiles.

Precision Small Arms Bullet Components

CaskDefence manufactures a comprehensive range of bullet components, meticulously engineered for consistent performance, accuracy, and terminal effectiveness. Our commitment to quality, supported by advanced manufacturing like our Component Making Machines, ensures each component meets the rigorous demands of military, law enforcement, and sporting applications.

Capsules (Primers)

Critical for reliable ignition, our primers (Boxer/Berdan types) ensure consistent sensitivity, stability, and minimal velocity variation. Non-corrosive, non-mercuric compounds (e.g., lead styphnate based) in high-grade brass cups (Alloy C26000) adhere to NATO (STANAG 4172), SAAMI, and CIP specifications. Benefits include reliable function in extreme temperatures (-40Β°C to +60Β°C) and long shelf life.

Bullet Cores

Precision cores (Β±0.1 grain tolerance) from various materials for diverse applications:

  • Lead Alloy Cores: Antimony-hardened for standard ball/training rounds (5.56mm M193, 7.62mm M80). Ensures controlled deformation.
  • Hardened Steel Cores: For AP applications (STANAG 4569 Level 1-2). High-carbon steel (SAE 1070/52100) heat-treated to HRC 60-65. Used in rounds like M855/SS109. Provides enhanced penetration against light armor and barriers.
  • Tungsten Alloy Cores: For superior AP capabilities (STANAG 4569 Level 3/4). High-density WHA (90-97% W-Ni-Fe/Cu) via P/M. Used in calibers like .50 BMG M903 SLAP or advanced small caliber AP rounds. Offers superior penetration due to high density (18.5 g/cmΒ³).
  • Frangible Cores: Pressed copper/tungsten or copper/polymer composites for minimized ricochet in CQB/training. Disintegrate on hard impact.

Available for calibers like 5.56x45mm, 7.62x51mm, 7.62x39mm, 9x19mm, .300 BLK, .338 LM, .50 BMG. Designs adhere to military projectile profiles (FMJ, HP, API, Tracer) ensuring reliable terminal effects.

Casings (Cartridge Cases)

Ensure proper chambering, obturation, and reliable extraction. Manufactured from high-quality cartridge brass (70/30 CuZn Alloy C26000) or precision-drawn coated steel through multi-stage press drawing, annealing, and forming. Strict QC (dimensional checks, material integrity, pressure resistance) guarantees consistency for superior ballistic uniformity and safety. Primer pockets held to tight tolerances for reliable primer seating. Advantage of CaskDefence casings: consistent case volume ensuring repeatable propellant burn and muzzle velocities.

Bullet Jackets

Precision-drawn jackets from gilding metal (95/5 or 90/10 CuZn), copper, or steel for projectile integrity, aerodynamic stability, and barrel protection. Controlled wall thickness and concentricity (<0.03mm TIR) ensure optimal bullet assembly and aerodynamic performance (consistent BC). Benefits include reduced barrel wear and predictable trajectory. Essential for FMJ, HP, SP, Tracer designs.

CaskDefence 155mm Artillery Shell Components
Precision-engineered components for 155mm and 122mm artillery systems by CaskDefence.

155mm & 122mm Artillery Ammunition Components

CaskDefence produces critical components for 155mm (M107, M795 HE, M549 RAP) and 122mm (OF-29 HE, D-30/2S1 types) artillery systems, engineered for precision, reliability, and safety under high chamber pressures (up to 600 MPa) and diverse environmental conditions. Manufacturing precision using our advanced Component Making Machines and quality control is paramount for accurate long-range fire missions, from the Arctic to desert environments.

Key Component Offerings:

  • Projectile Bodies/Shells: Forged/machined high-fragmentation steel (HF-1) or specialized alloys for HE, smoke, illumination, training, cargo rounds. Designed for aerodynamic efficiency (ogive, boat tail), structural integrity (~20,000 G launch), and precise fuze/Base Bleed compatibility. Benefit: Consistent fragmentation patterns and range predictability.
  • Fuzes & Fuze Components: PD (M557, M739), Proximity (VT, M732), Timed (MTSQ), Multi-Option Fuzes (MOFA, M782). High reliability (>0.995), safety (MIL-STD-331, STANAG 4187), and precision. Precision-machined fuze bodies, safeties, timers. Benefit: Reliable detonation at the intended point/time, crucial for effect on target and troop safety.
  • Rotating Bands (Driving Bands): High-purity gilding metal (90/10 CuZn) or advanced composites for effective gas seal, imparting consistent spin, and minimizing barrel wear. Applied via precision swaging. Benefit: Improved accuracy and extended barrel life.
  • Base Plates & Base Bleed Units: Forged steel base plates. Optional Base Bleed (BB) units with slow-burning propellant to reduce base drag and extend range by up to 30%+. Benefit: Increased stand-off capability for artillery units.
  • Lifting Plugs/Eyebolts: High-tensile steel (MIL-STD-1320 compliant) for safe handling/loading of heavy projectiles.
  • Propelling Charge Components: Components for MACS or bagged charges, including combustible cartridge cases (CCC), igniter pads, primer assemblies. Manufactured under strict safety protocols. Benefit: Consistent propellant ignition and burn rates.

Quality & Material Specifications:

Adherence to strict material specs (chemical composition, mechanical properties) and manufacturing tolerances (Β±0.05mm or tighter). Advanced metallurgical processes, NDT (ultrasonic, MPI, X-ray), and comprehensive QC ensure performance under extreme pressures and battlefield conditions (MIL-STD-810G). Full material traceability. Benefit: Unwavering reliability and safety for artillery crews and predictable performance for fire missions across all climates and terrains.

Manufacturing Excellence & Stringent Quality Assurance

CaskDefence's commitment to quality is unwavering. Our ammunition components are manufactured in ISO 9001:2015 certified facilities, leveraging our advanced Component Making Machines and adhering to NATO STANAGs, MIL-SPEC, SAAMI/CIP standards. Our QA processes ensure dimensional accuracy, material integrity, and functional performance critical for defense applications.

Advanced Metrology & SPC

State-of-the-art CMMs, optical comparators, laser micrometers ensure precise dimensional accuracy (microns/tenths of mm). Statistical Process Control (SPC) monitors and controls production, preventing deviations. This precision translates to more consistent ballistic performance and reliability in extreme conditions, such as high-altitude firing or humid coastal environments.

Rigorous NDT & Lot Testing

Comprehensive NDT (X-ray, ultrasonic, eddy current, MPI) and destructive lot acceptance testing (pressure testing, hardness, microstructural analysis, ballistic performance) are strictly enforced. This ensures components function reliably under the stresses of automatic weapon fire or high-G artillery launches.

Full Traceability & Compliance

Complete traceability of raw materials and manufacturing processes. Strict adherence to safety, environmental, and export control regulations (ITAR, EAR). This ensures accountability and supports lifecycle management, critical for military and security end-users.

Our dedication to precision engineering and robust quality control ensures that CaskDefence ammunition components deliver unparalleled reliability and performance for critical defense applications worldwide, directly contributing to mission success and operator safety in any operational theatre.

Source Your Critical Ammunition Components from CaskDefence

Ensure the reliability and performance of your ammunition systems with CaskDefence components. Contact our specialists to discuss your specific caliber requirements, technical specifications, and volume needs. Leverage our expertise, potentially including our advanced Component Making Machines for your own production, to achieve superior results.

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