CaskDefence offers a comprehensive portfolio of advanced body armor solutions, engineered for superior ballistic protection, operational adaptability, and wearer comfort in high-threat scenarios. Our vests meet stringent NIJ, NATO, and other international standards, utilizing materials like our own Woven Kevlar® fabric for optimal performance.
CaskDefence's bulletproof vests, including our versatile 'Guardian Plate Carrier System', discreet 'StealthFlex Concealable Vest' lines, and specialized EOD/Maritime variants, are designed to maximize personal protection and survivability. We utilize advanced material science incorporating CaskDefence Woven Kevlar® fabric, ergonomic engineering, and rigorous testing to deliver body armor that performs reliably under pressure across diverse operational theaters. Our vests are often used in conjunction with CaskDefence tactical helmets for comprehensive protection.
Our vests meet NIJ Standard 0101.06 (Levels IIIA, III, IV), STANAG 2920 (fragmentation), and equivalent international standards. We offer soft armor solutions (SAS) using advanced aramid (including CaskDefence Woven Kevlar® fabric) / UHMWPE and hard armor plate (HAP) integration (ceramic, composite, metallic) for defeating threats from handguns to armor-piercing rifle rounds. This certified performance ensures reliability in critical situations.
Engineered for optimal weight distribution, anatomical fit, and maximum freedom of movement. Our designs allow personnel to perform critical tasks effectively—running, climbing, weapon handling—without undue hindrance, even during extended wear in diverse environments like urban terrains or dense forests. Features include adjustable straps and articulated panels for superior comfort and performance.
Constructed from advanced ballistic materials like woven para-aramids (CaskDefence Kevlar®, Twaron®), UD UHMWPE (Dyneema®, Spectra®), and high-performance ceramic strike faces (Alumina, SiC, B4C). Outer carriers (Cordura® 500D/1000D nylon) feature MOLLE/PALS webbing for extensive modularity, allowing customization for various mission load-outs, from combat medic configurations to breacher setups.
CaskDefence body armor systems are trusted by professionals worldwide for their reliability and performance in a multitude of operational contexts, providing essential protection tailored to specific threats and environmental conditions.
Guardian Plate Carriers with Level III/IV hard armor plates are deployed by infantry, special forces, and vehicle crews in direct combat, offering protection against rifle fire and fragmentation from IEDs and artillery. Use cases include dismounted patrols in complex urban or rural terrains, vehicle-mounted operations requiring quick dismount capabilities, and specialized reconnaissance missions. Performance in extreme temperatures (desert heat, arctic cold) and rugged conditions is paramount.
SWAT teams and specialized police units rely on our tactical vests for protection during high-risk warrant service, active shooter response, and hostage rescue scenarios. StealthFlex concealable vests (Level IIIA) are ideal for detectives, undercover officers, and patrol officers requiring discreet protection against handgun threats during daily duties in varied urban and suburban environments.
Specialized EOD vest configurations offer enhanced fragmentation and blast overpressure protection for technicians handling unexploded ordnance or improvised explosive devices. These vests often include additional throat, groin, and limb protection modules, and are designed for maximum coverage while allowing for the dexterity needed for delicate EOD tasks in potentially hazardous environments.
Maritime vests with integrated buoyancy and quick-release mechanisms are crucial for naval forces, coast guards, and port security personnel. They provide ballistic protection during vessel boarding operations, anti-piracy missions, and port security patrols, while ensuring operator safety in aquatic environments. Corrosion resistance and performance when wet are key features.
StealthFlex concealable vests offer discreet yet reliable protection for close protection officers, private security details, and high-value asset transport teams. Their low-profile design allows for comfortable wear under civilian attire for extended periods, crucial for blending in while maintaining a high state of readiness in public or corporate settings.
Personnel deployed on peacekeeping or humanitarian aid missions in unstable regions benefit from versatile body armor solutions that provide protection against unexpected violence or civil unrest. The modularity allows for scaling protection up or down based on the evolving threat landscape in diverse operational areas, from refugee camps to conflict zones.
Detailed view of plate carrier construction, highlighting advanced materials and modular attachment points.
Utilizing multi-layer systems of CaskDefence Woven Kevlar® fabric, other para-aramids (Twaron®), UD UHMWPE (Dyneema®, Spectra®), and high-performance ceramic strike faces (Alumina, SiC, B4C) or advanced composite hard armor plates. Carrier fabrics (Cordura® 500D/1000D nylon) with reinforced stitching ensure longevity. Ballistic panels are sealed in waterproof enclosures (MIL-STD-810G humidity/fungus resistant) to protect materials from environmental degradation, ensuring performance across varied climates from humid jungles to arid deserts.
Certified to NIJ Standard 0101.06 (Levels IIIA, III, IV), defeating threats from .357 SIG FMJ to .30-06 M2 AP. STANAG 2920 compliant for fragmentation (V50 for 1.1g FSP >550 m/s for IIIA soft armor, higher with plates). Options for standalone (SA) or in-conjunction-with (ICW) plates. Backface deformation (BFD) is minimized (<44mm NIJ) to reduce blunt force trauma, a critical factor for survivability even if a round is stopped.
'StealthFlex': lightweight, concealable (NIJ II/IIIA) for covert ops. 'Guardian Plate Carrier': rugged, modular for overt military/SWAT use, accepts hard armor plates (SAPI/ESAPI sizes, various cuts). Specialized EOD vests with enhanced fragmentation/blast protection. Maritime vests with integrated buoyancy and quick-release. Our Special Design Unit can further customize these based on unique requirements.
Advanced weight distribution systems, breathable 3D mesh liners for ventilation, and fully adjustable straps ensure comfort for extended wear in various climates. Extensive MOLLE/PALS webbing (laser-cut or stitched) for maximum load-out customization. Optional quick-release systems for rapid doffing. Integrated trauma pad pockets further reduce BFD energy transfer.
Manufactured under ISO 9001:2015 QMS. Rigorous QA includes raw material inspection (including CaskDefence Woven Kevlar® fabric), in-process checks, final product inspection, and destructive ballistic testing (V0/V50, BFD) on production samples at certified labs or our in-house range. Full traceability of critical components. Adherence to ethical manufacturing and export controls (ITAR/EAR).
Our bulletproof vests are available in various configurations tailored to specific operational needs. Below are example specifications. Full technical data sheets and customization options are available upon request under NDA.
Choose CaskDefence body armor for superior protection, reliability, and operational performance proven in demanding environments. Contact our specialists to discuss your specific mission requirements, team needs, and receive a customized proposal for your body armor procurement, potentially integrating with our tactical helmets for complete solutions.
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